Posts Tagged ‘dye sublimation racing shirts’

Explore digital garment decoration firsthand at the SGIA Expo

Fairfax, Virginia – Discover the latest innovations in digital garment technology at the Digital Apparel Production Zone during the 2010 SGIA Expo (Las Vegas, October 13-15). Staffed by industry experts, this sales-free Expert Advice Zone features hands-on demonstrations of digital applications for the garment decorating community.

“There will be real workflow examples in the Digital Apparel Production Zone this year, which is new for 2010,” said Zone participant Christopher Bernat of Vapor Apparel. “Several new products will be making their North American debut, and the direct-to-garment platforms will be printing a `shoot out’ graphic so people can judge the different options apples-to-apples.”

At this popular Zone, you’ll identify solutions to fit your needs, get answers about profit models and pricing, and learn tricks to prevent errors and enhance accuracy. It’s the perfect opportunity to connect with industry experts and experience live demonstrations of various technologies, including: Dye sublimation, direct-to-garment inkjet, heat-applied vinyl and print and cut vinyl.

See these companies currently scheduled to participate in the Zone:
-All American Manufacturing and Supply Co.
-AnaJet Inc
-Axiom America
-Belquette, Inc.
-Brother International Corporation
-Coldenhove Papier BV
-Condé Systems, Inc.
-Delta Apparel
-Gans Ink and Supply Co.
-Geo Knight & Co
-Graphics One
-HIX Corporation
-Insta Graphic Systems
-Lawson Screen & Digital Products, Inc.
-The M&R Companies
-MESA Distributors Inc
-Next Wave Media Solutions
-Roland DGA Corporation
-Stahls’ ID Direct
-Vapor Apparel

In addition to the Digital Apparel Production Zone, SGIA will offer other sales-free Expert Advice Zones at the Expo, tailored to each of the diverse specialty imaging communities.

Imprinting Baby Bibs with Sublimation

Using a George Knight® DK20™ Heat Press, Condé’s Brittany Anderson demonstrates the procedures for applying dye sublimation transfers to baby bibs. The part numbers for these bibs are P500 and B500 at http://www.conde.com. The transfers are created using a Ricoh® GX7000 printer with Sawgrass® SubliJet-R™ sublimation inks on TexPrint-R® Sublimation Paper, with a George Knight™ heat press. All products are available from conde.com, including the George Knight® DK20™ heat press used in the demo.

Special Feature Article – 100 Top Tips and Tricks for Sublimation Success! Part 3

51. Resolution: I recommend a minimum of 200 dpi at print size. Say you are scanning an 8”x10” photo to produce an 80”x100” tile mural. That means you should scan at 2,000 dpi (200 dpi x 10). Once scanned, resize using the tip below and your image will be around 200 dpi. I strongly recommend Genuine Fractals (see No. 30) for scaling images to mural size.

52. Resizing images: Uncheck the resample box in Adobe Photoshop under “image > image size” or for elements “image > image size > resize image.” In Corel Photo Paint, check the box “Maintain Original File size”. These features can really screw up your image. When you are resizing an image, you want to either push the dots closer or spread them out. Using these features improperly makes it so the software will either add dots out of thin air or delete them by maintaining the current resolution.

53. Use Genuine Fractals to add more resolution when a higher-resolution image is not available. This inexpensive plug-in for Photoshop is a great band-aid for low-resolution images.

54. Yes, you really need both CorelDRAW and Photoshop. CorelDRAW is our “Swiss Army knife” for graphics and page layout. Photoshop is our image prep program. For most things, I prefer Adobe Photoshop to Corel PHOTO-PAINT. Most people should buy Photoshop Elements, as it is inexpensive and gets the job done.

55. To make black-and-white (grayscale) images print best, convert the image from grayscale to RGB in Photoshop under Image: Mode: RGB.

Spot Colors

56. For “no surprise color matching,” print your color palettes using Corel’s undocumented “create color swatch macro” feature. (See my article from 2005 Sublimation Almanac, posted at www.conde.com/support for full details.) Color matching is the No. 1 issue and this amazing free feature in CorelDRAW is the best solution I know of. For other programs like Photoshop, drop me an email at dgross@conde.com.

57. If you need to match Pantone colors, buy a Pantone swatch book. Most large corporations specify their colors with a Pantone solid-coated color. You must have the Pantone swatch book to know what that color should look like; then you can use my color matching tip above to nail the proper color.

58. Verify that CorelDRAW’s “fountain steps” are set to 256. Some versions are set to 64, which prints poorly. Look in “print preview: setting: Misc.”

59. Check out Smart Designer from Digital Art Solutions. It is an excellent add-on for CorelDRAW that simplifies complex actions.

60. For Photoshop Elements users, I suggest Photoshop Essentials from www.ononesoftware.com. It is a bundle that includes Genuine Fractals.

61. Check out www.vectormagic.com for converting raster graphics to vector. This software and on-line tool works better than anything I have ever used.

62. Join www.istockphoto.com. This is the best collect of photos, vector art, and backgrounds.

63. Be sure to check out our massive template collection for Photoshop and CorelDRAW users. We also have some excellent videos to assist you in using the templates.

64. For Photoshop users: When opening a file, I see the message “This file does not have an embedded profile”. What should I do? You should assign SRGB and convert to workspace, which I suggest should be Adobe RGB 1998.

65. Should I use RGB or CMYK colors? For photos, we really want to work in the RGB world since the devices that produce photos (like digital cameras and scanners) produce RGB colors. Both work for graphics, but you can achieve a much larger color space (color gamut) with RGB compared with CMYK.

66. In CorelDRAW, the Replace Wizard can easily convert all of the spot colors used in a graphic (Pantone, CMYK, etc) to RGB for printing. When in CorelDRAW, choose Edit > Find and Replace > Replace Objects. The Replace Wizard menu will pop-up. Select “Replace a color model or palette” > Next. Select “Find any color model or color palette” and next to “Replace with the color model:”, select RGB. A Find & Replace box will pop-up. Push the “Replace All” button. Depending on the image’s complexity, it’ll take a few moments for CorelDRAW to search the entire page and replace any non-RGB colors with their RGB equivalents.

67. Why do my scans look so bad compared with my digital camera? Scanners cannot detect what is the correct white balance of the scan. You must do this step in Photoshop under “Image adjust levels” or “enhance lighting levels”. A quick fix is to try “Auto Contrast”.

Marketing/Sales

68. Put your contact information on every product you sell. For instance, sublimate the re-order info (your contact info plus the artwork filename) on the back of, say, a Unisub FRP name badge so folks can refer business to you. You can transfer to both sides at the same time. For mugs, I suggest using Rowmark MATES oval stickers on the bottom of the mugs and on the back of products. If you are whole selling the product then put the appropriate contact info.

69. Sell name badges! Without a doubt, this is my favorite sublimation product. Schools, churches, and businesses need either traditional or slotted name badges. Profits are excellent!

70. Always sell and promote product bundles. If the customer buys a mug, offer a discount if he/she also buys a mousepad.

71. Plant seeds! Provide targeted prospects with samples personalized for them. This is a great way to open doors to new clients. Join your local chamber of commerce and send a name badge or desk plate to selected members. Network!

72. Get involved with silent auctions for charities. This is an amazing way to get great PR for almost nothing. Give away something appropriate for the event.

73. Tap into event driven opportunities like car shows, sports, hobbies, and pet shows. These provide impulse buying opportunities.

74. Install a free tile mural in a public or high traffic area and use this as your calling card to show folks what you can do.

Special Feature Article – 100 Top Tips and Tricks for Sublimation Success! Part 2

100 Tips & Tricks by David Gross – Part 2

Part 2 in a special 4 part series by the sublimation expert – David Gross! Check back often for the updates!

26. Printed transfers should be transferred within a few days or else the image(s) will lose vibrancy.

27. When possible, put your paper in your printer long edge first (landscape) and then define a custom paper size. This trick will increase print speeds up to 30% because the printhead does more “interstate driving” (moving longer before stopping) than “city driving.”

Computer

28. Use the <Shift> <Print Screen> command to capture your screen at print time to help you remember what it should look like. Paste the screen into Photoshop or CorelDRAW document for saving and printing. Also remember to document your printing preferences, CorelDRAW’s “Tools/Color Management” and “Print Preview” screens. You will be very thankful when you have to reinstall your software or move to a new PC.

29. For Microsoft Windows folks, go into the Advance tab of the Printer Properties and check the box “Keep Printed Documents.” This hidden treasure allows you to re-print any job from the print folder without using your application. Great for repeat jobs.

30. Use the Windows system’s restore feature when your computer has a major problem. This will return Windows to an earlier date before the problem occurred. This has saved me many times.

31. Remember to archive all your artwork files for future orders on an external USB hard drive. Rotate drives for off-site storage in the event of fire or theft.

32. Should you go with 64 bit windows? I say a qualified yes. For new computers that do not need to run old software applications, go with 64 bit versions. It has a much higher RAM limit and delivers better performance. ArTainium and Gel folks are all set since we can use our ICC profiles with the native printer drivers. For very old Epson printers, check first. For instance, Epson 3000 folks are out of luck as there is no 64 bit driver. No problem for 4000 series printers.

33. Max out your RAM. The limit for Vista is 4GB.

34. Of course install virus/spyware/firewall software. I like Microsoft’s OneCare… visit www.onecare.live.com for more information.

35. Don’t bother buying monitor calibration equipment or software unless you have a nice new monitor like a Sony brand. If you think you have a nice monitor, then install and use the ICC profile for it.

Heat Press

36. Measure your heat press’ temperature at least twice a year. I recommend a low-tech solution: a metal candy thermometer. If you determine the press is out of calibration, contact your supplier partner for the “magic buttons” to push.

37. Always use protective paper on the top and bottom of a substrate while it is being pressed. This will protect your heat platen, bottom pad, and substrate. I recommend a roll of uncoated, white butcher paper available at Sam’s Club. I seldom recommend Teflon sheets, as it traps moisture and will transfer sublimation ink to the next substrate. I do, however, recommend it for products with adhesive backs such as Rowmark’s MATES material and our fabric patches.

38. Lubricate your press every month with high-temp grease to ensure smooth operation and long life.

39. Check that your press closes evenly by cutting a sheet of paper into four squares and placing 1/2 of each square under each corner of the press. Then close with light pressure. Verify that each square pulls with the same resistance. If not, the press may need to be adjusted.

40. Check to see if a shuttle attachment is available for your press. This is an awesome productivity enhancer that allows you to press a product while prepping for the next.

41. If you do lots of double-sided products like bag tags, consider a product like the cool plate. This large “heat sink” cools your substrate in a fraction of the normal time, allowing for increased productivity.

42. Remember a bigger pot boils slower. As you press more stuff at one time, you must (in most cases) increase your transfer time.

43. Invest in a small convection oven for doing larger quantity mugs and other ceramic items like dog bowls and latte mugs (I like the Cuisinart Brick Oven that’s good for up to six 11oz. mugs). Be sure to get a thermometer to accurately set your temperature. You will need wraps to hold the transfer to the substrate. Be sure to follow the instructions. Only use this oven for sublimation, not for food preparation.

44. Always use an adhesive lint roller on soft substrates. This usually removes the blue lint that can show up after sublimation.

45. Use Pro Spray to hold the transfer to soft substrates. This prevents the paper from moving when opening the press, which causes a shadow print. I suggest you make a spray box so that the spray does not make a mess on your floor or table.

46. Remember to cool ceramic mugs in room temperature water after pressing. This will stop the sublimation process.

47. Buy a swing away heat press. It closes evenly and will put out a lot more heat.

48. A Teflon pillow will help prevent unsightly transfer marks on fabric during the transfer process and help avoid heavy seams on products such as tote bags.

Graphics

49. To reset CorelDRAW to it’s default menus, press F8 as you are launching the program.

50. Use Photoshop or Photoshop Elements at the front end to prepare images for CorelDRAW. CorelDRAW will not properly handle resolution. This must be done either in Photoshop or Photo Paint. See tip No. 29 on “resizing images.”


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